Question 120 marks
Question
Evaluate the extent to which RT’s operations strategy has supported the success of the business from 2015 to 2023. [20]
Mark scheme
1 Evaluate the extent to which RT’s operations strategy has supported the success of the business from 2015 to 20 2023. Level AO1 Knowledge and AO2 Application AO3 Analysis AO4 Evaluation understanding 2 marks 8 marks 7 marks 3 marks 3 7–8 marks 6–7 marks Developed analysis Effective evaluation of the overall A developed judgement/conclusion strategy that identifies is made in the business context that connections between draws together developed evaluative causes, impacts comments which balance some key and/or consequences. arguments in the business context. 2 2–3 marks 2 marks 4–6 marks 3–5 marks Developed Developed Developed analysis Developed evaluation knowledge of relevant application of of individual • A developed key term(s) and/or relevant point(s) to the strategic element(s) judgement/conclusion is made. factor(s) is used to business context. that identifies • Developed evaluative comments answer the question. connections between which balance some key causes, impacts arguments. and/or consequences. 1 1 mark 1 mark 1–3 marks 1–2 marks Limited knowledge of Limited application Limited analysis that Limited evaluation relevant key term(s) of relevant point(s) to identifies connections • A judgement/conclusion is made and/or factor(s) is the business context. between causes, with limited supporting used to answer the impacts and/or comment/evidence. question. consequences. An attempt is made to balance the arguments. 0 0 marks 0 marks 0 marks 0 marks No creditable No creditable No creditable No creditable response. response. response. response. 1 Indicative content: AO1 Knowledge and understanding No other AO2, AO3 or AO4 marks can be awarded without AO1. Knowledge (max 3 marks) can be awarded for any relevant business knowledge about Operations Strategy: • Capital intensive and labour intensive operations. • Operations methods: job, batch, flow, mass customisation. • Buffer inventory – holding inventory just in case. • Supply Chain Management – the takeover allowed control of the supply chain. • Lean production – aims to cut down waste during production, including inventory holding costs. • Lean production methods – Kaizen, quality circles, simultaneous engineering, cell production, JIT manufacturing and waste management. • JIT – components and other supplies arrive just as they are needed on the production line. • Kaizen – continuous improvement. • Capacity utilisation and outsourcing. • Information Technology (IT) and Artificial Intelligence (AI). • Process innovation: changing current processes or adopting new ways of producing products or delivering services. • Enterprise Resource Planning (ERP) integrates orders, materials, labour and distribution to minimise cost, reduce inventory levels and waste. • Critical Path Analysis (CPA) ensures all activities are taken in correct sequential order to meet deadlines and speed up project. • Economies of scale – when output increases average costs fall. AO2 Application Application (max 2 marks) can be awarded for applying knowledge of operations strategy, to RT between 2015 and 2023: • Between 2015–18 lean production techniques used to increase productivity and efficiency. • 2019 purchase of farms secured supply chain for the business making it one of the top five producers in the country. • 2021 purchase of new factory sees increase in capacity by 66%. • Also increase in capital intensive production with more technically advanced cotton processing machinery purchased. • RT uses CPA to help plan the purchase and machinery upgrade. 1 • 2022 purchase further increases scale of the business. • External growth through backwards vertical integration in 2019. • Supply interruptions from late deliveries of cotton. • $1.5 m spent on machines through share issue. • RT can supply its own factories with cotton. • Organic growth in 2021. • External growth through a takeover in 2022. • Increasing Profit margin. AO3 Analysis Analysis of the impact of the operation strategy on a business ( and and ) including: • Lean production techniques may have had the desired impact as reports of efficiency and productivity have suggested improvements, but could there be other factors at play – training of staff, better suppliers? • Lean production puts a lot of pressure on staff to identify and make improvements which could lower morale and thus retention rates if they felt under pressure. • Profit margins have increased, and this could have enabled them to retain profits for the purchase of the cotton farms in 2019. • The purchase of the farms is a form of diversification – they do not currently run farms and therefore there could be issues with understanding how to efficiently run the farm and integrate in RT business model. • The increase in scale and capacity by 66% may not be needed if they do not have the customers to buy the fabrics they produce. • Critical Path Analysis would have helped identify critical tasks to ensure the new factory and machinery were ready on time so as to not cost more than it needed to. • RT is highly geared and this could mean they have overstretched themselves in their recent expansion of operations and have few opportunities left to invest in other functional areas in the future. 1 Exemplars and annotations for AO3 (assuming relevant AO1 has been awarded): No credit (no analysis L1 (limited analysis) L2 (developed L3 (developed analysis on RT) analysis) of strategy) TQM requires all TQM requires all workers’ TQM requires all workers’ TQM requires all workers’ workers’ involvement involvement throughout the involvement throughout the involvement throughout the throughout the production process. This production process. This can production process. This can production process. This can motivate employees. It motivate employees. It motivate employees. It can motivate employees. reduces poor reviews so reduces poor reviews so reduces poor reviews so customer loyalty. customer loyalty. This will customer loyalty. This will lead lead to less cost of refunds. to less cost of refunds. However, TQM requires training which will lead to higher costs and lower profits. JIT where raw materials JIT where raw materials are JIT where raw materials are JIT where raw materials are are shipped as they are shipped as they are shipped as they are needed. shipped as they are needed. needed. needed. This leads to This leads to reduced holding This leads to reduced holding reduced holding costs and costs and the increased profit costs and the increased profit the increased profit margins. This will attract margins. This will attract margins. investors allowing future investors allowing future growth. growth. However, it is reliant on the arrival of materials, if it is late it will reduce output hence less profits. 1 AO4 Evaluation Evaluation ( and and ) including: Evaluation will depend on what points have been made about whether the operations strategy has supported the success or not. • The use of lean production techniques will have supported the growth of the business as it would have allowed them to become more efficient – ultimately helping them save money for future growth. However, it has taken three years to implement the lean production techniques which seems like a long time, was there resistance from the staff which has meant the benefits from increased profit margins could have been bigger if this had happened faster? • Has JIT had all the benefits they planned? There have been ‘supply interruptions in cotton’ which is out of their control and would disrupt any JIT delivery plans they have had. • Has Kaizen (continuous improvement) been sustained and used across all sites by 2023? As RT has increased in size have they been able to implement this across the bigger sites? Have acquired businesses been open to changes in operational practices to get the efficiency in their businesses? • The mergers/takeovers have helped RT secure their supply and expand operationally but did RT have problems with cotton supply – did they need to take over the farms? Most fabric stays in the country so there is not as much market growth or as many opportunities for them, would they have been better marketing their fabric lines and increasing custom that way? • The investment in the new premises in 2021 has helped them update and grow but if capacity has increased by 66%, have they got the customers to utilise this capacity? Have they got too big too quickly? Will this lead to diseconomies of scale? • Have any of the growth opportunities led to economies of scale and the cost savings they bring? Profits have fallen and gearing has increased so is the business benefitting from being this size? • Financially speaking the purchase of the new premises in 2021 and the competitor in 2022 have put a strain on the business. Gearing increased although it is now starting to come down, profits fell, although return on capital is now starting to recover. Does the business now need to consolidate until the ratios have improved? How do shareholders feel about this at the moment? Will they want to pursue further operational strategies that put pressure on the finances? • An overall judgement on whether the operational strategy has supported the success of the business will be needed. Accept all valid responses. 1 Exemplars and annotations for AO4 (assuming relevant AO1 has been awarded): No credit (no L1 (limited supporting L2 (developed supporting L3 (developed supporting supporting evidence) evidence) evidence with context) evidence) We could We could conclude that the We could conclude that the We could conclude that the conclude that operations strategy using lean operations strategy using lean operations strategy using lean the operations production has supported the production has supported the production has supported the strategy using success of RT with the success of RT with the success of RT with the lean implementation of JIT and implementation of JIT and implementation of JIT and production has Kaizen it ensures quality and Kaizen it ensures quality and Kaizen it ensures quality and supported the production efficiency. production efficiency. This production efficiency. This success of RT. means the business can meet means the business can meet the demand and there are no the demand and there are no delays. delays. RT was able to increase production capacity by 66%. The use of The use of lean production The use of lean production The use of lean production lean techniques will have supported techniques will have supported techniques will have supported production the success of the business as it the success of the business as it the success of the business as it techniques will would have allowed them to would have allowed them to would have allowed them to have become more efficient. become more efficient – become more efficient – supported the ultimately helping them save ultimately helping them save success of the money for future growth of RT. money for future growth. business. However, it has taken three years to implement the lean production techniques which seems like a long time, was there resistance from the staff which has meant the benefits from increased profit margins could have been bigger if this had happened faster?